Classic Nixie tube clock featuring authentic Soviet-era gas-discharge tubes in custom tiered wooden base with copper pipe accents. Combines vintage electronics aesthetic with modern microcontroller timekeeping.
Current Challenge: Electronics failure requiring complete circuit rebuild—documenting the debugging and reconstruction process.
Visual Inspiration:
Captivated by the warm orange glow of Nixie tubes seen in films and online—wanted to create functional art piece combining vintage electronics with handcrafted base.
Aesthetic Goals:
Tiered display system (hours, minutes, seconds at different heights)
Wooden base (warmth, craftsmanship)
Copper pipe supports (industrial steampunk feel)
Visible wiring through transparent elements
Nostalgic timepiece character
Hardware:
6 authentic Nixie tubes (IN-14 or similar)
High-voltage driver board (eBay kit)
Microcontroller (Arduino-based timekeeping)
Custom wooden base
Copper pipe structural elements
Collaborative Learning:
Teamed with classmates from mechatronics course—everyone building Nixie clocks from online kits, sharing troubleshooting and techniques.
Design Process:
Rough napkin sketches and measurements
Hand-cut wooden base components
Dry-fit testing (no glue/screws initially)
Iterative adjustments for proportions
Copper pipe cutting and fitting
Electronics assembly and wiring
Assembly Approach:
Test-fit everything first philosophy—allowed identification of dimensional issues before permanent assembly. Learned importance of mockups in tight electronic assemblies.
Electronics Failure:
Symptoms:
Intermittent operation
Complete failure after initial function
Suspected wiring issues
Probable Causes:
Poor solder joints - Hand-soldered high-voltage connections may have cold joints or insufficient connections
Solid-core wire through copper pipe - Wire movement/vibration likely caused internal breaks in solid-core wire (should have used stranded)
High-voltage isolation - Potential shorts in confined copper pipe routing
The Mistake:
Used solid-core wire for routing through copper pipes. Solid-core breaks with flexing—stranded wire required for any movement or tight routing.
Why Restart vs Repair:
Original build has multiple uncertain failure points:
Unknown which solder joints failed
Wire condition inside sealed copper pipes unclear
High-voltage circuits require complete reliability
Opportunity to improve design with lessons learned
Decision: Full teardown and rebuild with improved approach.
New Build Plan:
Phase 1: Disassembly & Diagnosis
Document current state (photos, notes)
Carefully remove tubes and electronics
Test each Nixie tube individually (verify no tube damage)
Test driver board separately
Identify definitive failure points
Phase 2: Redesign Considerations
Stranded wire throughout (no more solid-core)
Accessible wire routing (removable panels for maintenance)
Improved solder joints (proper flux, temperature control)
Strain relief at all connections
Modular sections (easier troubleshooting)
Phase 3: Reconstruction
New base if needed (improve wire channels)
Careful electronics assembly with testing at each stage
Document successful build for future reference
Protective coating on high-voltage connections
Phase 4: Documentation
Complete write-up of what went wrong and why
Guide for others building Nixie clocks
Lessons learned (stranded vs solid wire, etc.)
High-Voltage Considerations:
Nixie tubes require 170V DC (dangerous if handled improperly)
Isolation critical (no exposed high-voltage connections)
Proper fusing and protection circuits
Safe enclosure design
Mechanical/Electrical Integration:
Wire routing through decorative elements (pipes)
Balancing aesthetics with serviceability
Strain relief in moving/flexing areas
Heat dissipation from tubes and electronics
Timekeeping Accuracy:
RTC (Real-Time Clock) module integration
Battery backup for time retention
1. Wire Selection Matters
Solid-core wire: rigid, breaks with flexing, only for fixed installations
Stranded wire: flexible, tolerates movement, better for confined spaces
Mistake cost: Complete rebuild
Lesson value: Never forget wire types again
2. Aesthetic vs Functional Trade-offs
Original design prioritized appearance (hidden wires in pipes) over serviceability.
Better approach: Design for maintenance access while maintaining aesthetics. Removable panels, accessible connections, and modular design.
3. Test Everything Independently
Should have tested the full circuit on the breadboard before final assembly. Debugging after complete assembly is exponentially harder.
4. High-Voltage Requires Respect
170V can be dangerous. Proper isolation, fusing, and enclosure aren't optional—they're safety requirements.
5. Projects Can Hibernate and Revive
Original build: 2016
Rebuild start: 2024+ (8+ year gap)
Takeaway: Unfinished projects aren't failures—they're opportunities to apply years of additional experience to early work.
Honesty in Engineering: Not everything works the first time. Showing the rebuild demonstrates:
Troubleshooting methodology
Learning from mistakes
Persistence and iteration
Proper engineering practice (when to start over vs patch)
Educational Value: This failure teaches more than a successful first build:
Wire selection fundamentals
Design for serviceability
Importance of independent testing
High-voltage safety
Real Engineering: Professional engineering involves debugging, redesign, and rebuilding—not just initial success stories.